Leadership, Lean and Continuous Improvement, The Leader

Leader Standardized Work is for, well, EVERYONE!

I’ve never understood why so few leaders use Leader Standardized Work (LSW).  I’ve found it to be a great tool to help me be a more consistent and effective leader.  I’ve used LSW for years.  For me it’s my little voice reminding me of the most important things I need to do or that I want to do to be successful when leading.  Regardless of your responsibility, there is a certain component of it that is repeatable and therefore LSW is for, well, everyone!

Here’s some key points I found useful when it comes to LSW:

1.  Set-up LSW with a designated section for daily, weekly, monthly and Mid-long term (quarterly, semi-annual) based on frequency of completion of the task.

2.  Place tasks in the LSW that are important to YOU, that you must get done and also the ones that you want to ensure get done, checked, or confirmed because they are important to you or your business.

3.  Set your LSW up on a monthly basis, refreshing it at the beginning of each month.

4.  Have a method within the LSW to indicate which days you are on vacation and differently identified when you are out of the office on business.  This will help you plan more effectively when you complete tasks or provide you the opportunity to delegate if necessary.

5.  LSW should be dynamic, not static.  It’s ok to add and remove items from your LSW.  As priorities change, new systems develop, metrics improve or degrade, you may find that you need to make adjustments as to what you’re doing or what you’re checking and confirming.

6. LSW is for you, not anyone else.  It’s fine to show people your LSW, but I don’t advocate posting it.  It’s more effective if you carry it with you at all times to help you actually execute to it versus showing others.  As a leader, you should be checking your teams LSW periodically as well.

7.  If you’re not getting to something on your LSW, don’t beat yourself up, but rather find the root cause as to why you are not getting it done and determine what you need to do differently to achieve it.  After all, the items on your LSW were put there by you because you either need to get them done as a core responsibility of your job, or they are most important to you.  Use it to improve your self-discipline, motivate you, or to remind you to just do it!

8.  LSW must be an integral part of your personal planning system and routine.  It must be integrated with your schedule, your follow-up system, and your to-do lists.

9. Print out your LSW for the month, update it daily throughout the day as you complete tasks, and “pencil” in additional LSW tasks as you’re thinking of them throughout the month.

10. When you get really busy, that’s when you need your LSW the most.  Don’t abandon it then.  Use it to help you get the most important things done.  In a pinch when you just can’t do everything, use it to make an informed decision as to what will and will not get done.

I use an Excel spreadsheet for my LSW. To make things easier, I’ve added some conditional formatting for visibility of weekends, business travel, or when out on vacation. I prepare the LSW for the month, print it out, and then use it daily by marking tasks using a pen. LSW is an integral part of my daily, weekly, monthly planning system.

I hope you found this helpful. Are there any key points I’ve missed or in your experience you feel are most important?

Gemba, Leadership, Lean and Continuous Improvement

10 Important Steps of Effective Gemba Walks or “Go See”

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I was reminded recently of the importance of Gemba or “Go See”. Or at least, I was reminded as to how few leaders actually do it or know how to do it well. In my opinion, Gemba is the most important tool a leader has. It provides you the opportunity to see what is really going on, to confirm what your team is telling you, to see what they aren’t telling you or they don’t see, to truly engage with your team, identify waste in the process, and is an important first step towards developing an improvement plan.

While observing a process with another leader recently it became clear that he was struggling to really see what was going on in the process. It was no wonder really. He was so distracted by everything else that was going on around the process. As a result of not really seeing, he and his team had made many significant changes to the process but were not achieving their targets because they hadn’t addressed the real problem.

Here are what I believe to be the 10 important steps for effective gemba:

1. Schedule time for gemba. A leader needs to spend focused quality time observing their processes. It will never happen unless you proactively block time in your calendar to do so. There are always other things that will steal your time, so invest in yourself first by having standing times reserved in your calendar for gemba. Then keep them.

2. Go see with a specific theme. If you are conducting what I call a leadership gemba – meaning you are going to check on your general operations and not a specific problematic process, go with a specific theme of what you are going to look for. For example, today my gemba theme is ‘safety’ and more specifically ‘over-reaching’. This way you are focused and can train your eyes to see the themed area. This approach is far more productive and results in specific actions versus a long laundry list of “to-do’s” for your team, or even worse, a nice stroll with nothing really observed.

3. Introduce yourself and explain what you’re doing. Always introduce yourself to anyone whose process you are observing. Explain to them why and what you’re looking for. Put them at ease. No one likes to be spied on, particularly by the “boss”. Take away the concern right away and explain. It also shows respect.

4. Remain focused. When doing gemba don’t get distracted by other processes, people, or your cell phone. Remain focused on the task at hand. You don’t want to miss something. Typically it’s not a problem with the standard work that is creating a problem in the process, it’s either not following the standard work or the abnormalities that periodically happen that impact it. If you aren’t paying full attention all the time, you will miss these opportunities to see.

5. Remember TIM WOODS. When observing a process you need to look for all forms of waste. TIM WOODS is a good reminder of the various forms of waste.

TimWoods

6. Allow time to see the unseen. Gemba takes time as you need to give yourself enough time to observe multiple cycles of the process. Check that each cycle is completed the same way according to standardized work. In addition, you want to be able to see the abnormalities and periodic work that do occur in and around the process that otherwise are unseen and far to often go unnoticed.

7. Ask questions and request suggestions. Engage directly with the person in the process, when safe and appropriate to do so. Ask them questions about some of the observations you’ve made, such as “how often does this happen?” Seek clarification of your observations or assumptions. Most importantly, request their input. “If you could change one thing in this process, what would that be?” Ask their opinion on how to best improve the process.

8. Conduct on the spot trials. Try minor things right then and there to determine if there are better ways of setting up the process. Hold a tool, part, or indirect material for a few cycles to determine if there is an alternative home position that is easier for the operator. It’s a great way to get the operator involved early and demonstrate you are trying to help them.

9. Summarize your observations. Write down the opportunities you observed and estimate the associated time savings or burden reductions identified. This will allow you as the leader to determine how much improvement can be expected and to assist you in setting a target for improvement with your team.

10. Take action. Another great thing about gemba is that, unless you are dead, you will have to take action to improve the process. You won’t be able to stop yourself because you have seen the waste and you have many great ideas to make meaningful improvements. Whether it’s a quick action item or two, some “just do it” improvements, or a multi-day kaizen event it is critical that you take immediate action to obtain sustained improvement. If you don’t, you will lose the trust and confidence of the operators.

What would you add to this list? I’d be interested in hearing your thoughts and experience in the comments below.

Related Posts:

Gemba Walks – Tip #1

Gemba Walks – Tip #2

Leader Standardized Work is for, well, EVERYONE!